Hot Tub Insulation Systems By The Numbers

Hot Tub Insulation Systems By The Numbers
7.7 Total Score

Hot Tub Insulation Systems By The Numbers



imagesI know a lot about hot tubs, and insulation systems, and R-values, and Thermal loss, and Reflective heat barriers, and Convection loss, and Conduction loss, and Thermal mass. and even I get confused when watching the videos about different hot tub insulation systems! I mean holy jumpin, R values, Open Celled Foam, Closed Cell Foam, Thermal drift, Diminishing Returns, Motor heat reclamation… it can get very confusing even for an expert! Especially when most of the talk is wishy washy non-tech talk! It’s all about buzz words and intentionally confusing the issues.


Now deep down My usually very reliable logic side says the more insulation there is in the system the more efficient that system is going to be, after all, let’s face it, it costs twice as much to do a full foam insulation system on a hot tub than it does to do the best perimeter systems and the base R-value is two, three, or even four times higher on the full foam spas! But, is it as Arctic Spas says in their video that the extra foam in a full foam spa is past the point of diminishing return and a waste of money and just for show?


So I went back to my tech background and decided to do it by the numbers. Science and numbers don’t lie and I really was curious as to when do we reach a point that a system has enough insulation in it? At what point is adding extra insulation into the Spa become meaningless? The law of diminishing returns says that eventually, the insulation value would be high enough that the extra insulation would be a waste of time and money but were hot tubs at that point? or was it a real meaningful difference?arctic-insualtion


To make this realistic I did two things. First I chose what I think are the best examples of each type of insulation system.


So I used Arctic Spas, to represent the Perimeter insulation systems because they use a Closed cell high-density foam approximately 3” thick as opposed to the cheaper systems using mylar, attic insulation, and styrofoam board. Arctic Spa is arguably the best Perimeter insulation system out there.


full-foamThen I choose Master Spas for the full foam system because they use the Icynene open celled foam so they can put 3x more insulation in and still get easy access to plumbing, again they are arguably the best full foam system out there.


I ignored the floor of the hot tub because both of the hot tubs I modeled use high-density foam under the floor, and I ignored the cover because any spa can have any cover and both are available with a 6” FRP covers. I also ignored the Heat reclaiming systems from the motor waste heat because even though the Master uses an active system and is slightly more efficient the Arctic uses a passive system and is a close second. Both spas are pretty good at reusing the waste heat from the motors so that’s not going to be an effector on the running costs and I really wanted to know just how the insulation by the numbers alone without all the bullshit.


So… First off I’m not going to go into How R values work and how these formulas were derived, they are accepted calculations from approved rating agencies and accepted in building standards, In other words the science is sound, there is no arguing that this is the right way to calculate heat loss in a system and if you are an anorak and really want to go to the deep end of the pool follow the links at the bottom of the article.


So here is the comparison by the numbers.


Arctic claims to use 3” of high-density foam and we will take them at their word. High-density Closed cell foam is right around  R-5/inch to R-7/inch when newly sprayed so we will go with an average value of R18 for the system.r-value


Master Spas uses a half inch of closed cell foam on the shell and an average of 8” of open celled foam in the cavity between the spa and the skirt so the R-value of the high density is about 3 and the open celled at R-3.6/inch to R-4.5/inch per inch is another R-32 so let’s round down to R35 for the whole system.


Now Arctic spa claims in their video that the extra R value is meaningless as it is past the point of diminishing returns but what do the numbers say?


We will assume four sides of a 2m wide spa 1m deep or 8m2 of surface area.


We will run two sets of numbers one to assume winter running conditions of 40 °C  (104°F) inside the spa and -10 °C (14 °F) outside. And one to assume spring or fall conditions of 40 °C (104°F) inside the tub and 10 °C (50 °F) degrees outside

heat transferThe energy required to keep up with the heat loss in a system is calculated as follows…


(The surface area of the sides)  X (Temperature difference °C) / (RSI (r value factor for metric)) = Energy required to keep up with the heat loss in watts.

Perimeter Insulation ~ R18 (RSI-3.17)

***Assumes brand new closed cell foam this will diminish over time see below***


@ -10C  8m2 X 50 / 3.17 =  126 Watts

@+10C  8m2 X 30 / 3.17 =  76 Watts

Full Foam Insulation ~ R 35 (RSI-6.16)

@ -10C  8m2 X 50 / 6.16 =  65 Watts

@+10C  8m2 X 30 / 6.16 =  39 Watts


The perimeter insulation system needs almost twice as much energy and therefore costs twice as much to replace the heat lost through the lower R-value insulation system!


So this clearly is a significant amount of energy difference required to keep up with the heat loss but what does it mean in dollars and cents? The perimeter system uses almost twice as much energy to keep up with heat loss as the Full foam system. 

What about the R-value over time?…


Open celled foams do not diminish over time, so the value it has 10 years down the road is 99% of the original value  


thermal driftThe closed cell foams on the perimeter systems use gasses other than air in the cells, known as “captive blowing agents,” these gasses increase the thermal resistance of the foam. However, the gasses leak out of the cells over time and are replaced by air thereby decreasing the R-value. This phenomenon is known as “thermal drift” and applies to all closed cell foams and is covered by ASTM C 1303 in the USA and CAN/ULC-S770 standards in Canada which calculate the loss of R-value over time. A foam starting at R7 will within a few months drop to R6 and CAN/ULC-S770 certification says that this foam should be considered around 5.5 to account for thermal drift over a 5 year period. So the truth is that while the closed cell foams are rated from R-5/inch to R-7/inch at the time of blowing they really should be rated between R-3.5/inch to R-5.5/inch to account for lost R-value over time! So while the pitch is that the hhigh-densityfoams are higher R-value within a 5 year period they are the same as open celled foam and after that are less!


Re-calculating the numbers to account for the loss in R-value over 5 years to give you a real picture of the average R value makes a massive difference.

Perimeter Insulation ~ R13.5 (RSI-2.83)

***Assumes R-value loss through thermal drift as outlined in Underwriters Laboratory of Canada standard CAN/ULC-S770***


@ -10C  8m2 X 50 / 2.83 =  141.34 Watts

@+10C  8m2 X 30 / 2.83 =  84.81 Watts

thermal spa

So when we take all the factors into account the reality is the full foam spa should perform more than twice as well as the best perimeter systems out there. And three to four times better than the worst ones!

This really is no surprise. There are no magic bullets folks just magic spin and marketing, there is a good reason why the full foam systems cost twice as much as the perimeter systems, the numbers say they will perform more than twice as well.


I guess there is no Santa Claus 🙁


Further reading for my fellow anoraks…


How Insulation Works


Insulation values: units of measurement and relationship between parameters


The Science of Spray Foams
Accelerated Aging Test Methods for Predicting the Long-Term Thermal Resistance of Closed-Cell Foam Insulation

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I’m trying to identify the type of foam insulation Softub uses to wrap their pump motor assemblies. I have Hydorpack pump system that sprang a leak and the old insulation got wet, dry, wet and now is in tatters. Found and fixed the leak but need to replace the insulation foam. It appears to have been a gray, open cell type blanket wrapped around the motor but I haven’t found anybody on line that lists this a replacement part. I can’t be the only guy that needs to figure this out!

Hi Rich
Not sure why you would want to be insulting the pump, when its running it gets hot, and it needs to lose that heat. Have a look at your pump, I’m guessing it has a label on it, those labels are heat sensitive, so if it gets too hot the label will start to change colour, this is mainly information for the manufacturer, to help them collect data to plan warranties…

Softub pumps came with a foam insulation around the motor to hold in the heat to coils. I tried to send a picture but it just turned into code however you can clearly see it in this youtube vehicle at timeline 3:58 ( Looks exactly what is left of mine. It is a soft foam rubber, completely around the motor with another piece that fits over/around the intake pipe. Ironically I can not find replacement foam listed anywhere on the net. I suspect I could just use a foam rubber sheet if I knew the right material to us.

Hi Rich
Had a look at the video, sorry cant help with telling you what the material is. Still think its odd to insulate a pump.

Thanks Kevin, the mystery continues!


Hi Kevin, I know you guys are tired of talking about insulation but was hoping to hear your opinion on COAST SPAS. I don’t like I have seen you guys comment on COAST’s insulation. thanks

Sorry meant to say ” I don’t ‘think’ I have seen you guys comment”. Can you please elaborate on your Coast Spa’s insulation comment? Is it good? bad?

Hi Jeff
Yes, the insulation sysytem used by Coast is decent. But unless you already have it ordered, its going to be 2022, before you can get your hands on one.

thermal blankets…love them? hate them?

Hi Doug
If the thermal blanket is the only form of insulation for the Spa, then its not going to be great in terms of efficiency. You really want full foam if your in an area with cold winters.

I meant a thermal blanket in addition to a cover. I see some people use both..

Hi Dougie
The more insulation the better…

Agree with your calculations, but using your example above, even in the winter the cost difference is 30 cents a day (based on $0.20/kwh}… which is about a $100/year (and thats assuming winter climate year round). So depending how much extra full foam insulation costs, the return on investment may be a long time. I think thats why they say its a law of diminishing returns.

Hi there,

So what about the covers? Do the thicker covers add much value? My Artesian came with a 4” cover (I believe). Should I have paid to upgrade to the thicker cover? Is it worth it?

Hi Steve
If you’re in a very cold area, then a thicker insulation on the cover will offer a cost saving, but the difficult question is how long to recoup the investment in financial terms. Remember the life of a cover is only a few years too. We always advise to pull out the core of the cover from the sleeve. Then wrap it in plastic sheeting, and then double tape all the seams, and joints, this will extend the covers life by a couple of years for sure.

We just bought an inflatable coleman saluspa. Trying to figure out what’s the best way to keep the insulation. I read from the comments that foam board under it won’t do much. What about an extra cover over the normal inflatable cover? Do you think that would be best? What about normal bubble wrap around the heating unit next to the hot tub?

Hi Eric
With those little inflatable tubs, you can wrap it with whatever you have as long at its water proof… But be careful when it comes to the heating unit, you don’t want to have that over heating and burning out. So just stick to trying to keep the heat in the tub, not the separate control unit.

Hi Chris,
Will adding High Density 1” foam board under hot tub help insulate or reduce noise in a cold climate?

Hi Sharon
I assume you have a prepared a concrete slab or similar to mount the tub on? I wouldn’t recommend placing the tub onto high density foam, it will do little to insulate, or reduce noise, but will run the risk of the tub not being perfectly level on the floor, which can lead to all sorts of other issues.

I think your Bias score is inaccurately lowering your overall rating. Shouldn’t you be using a negative score (default to 10 and lower it if biased)? Just want you to get the credit you deserve for this great site. I was really struggling with all the BS from google searches. Can you recommend any Master or PDC dealers in the Columbia MD (zip 21075) area?

impressive post. thanks for the step by step installation guideline.

Fantastic Post. Appreciate your sharing the particular insulation devices properly !!!

Second post today. I’ll review my comments BEFORE clicking Post Comment, this time. Hopefully, less typos on this one. Anyway. There are a couple of things I’m wondering about in the above article. You say that you have ignored the heat recovery aspect of the pumps. But years ago, when I was shopping for spas (and didn’t end up buying one), I remember reading on Arctic Spas’ website that their design specifically allowed for a much better recovery of energy losses. So it’s true that the R-value has an important role in insulation. But I would imagine that effectively recuperating… Read more »

Hi again, Yeah. Both definitely play a role; insulation and efficiently recuperating the various heat sources from the components. But I don’t have a hard time believing that the latter does not merely make up for really good insulation. As for insulation on pipes (cylinders), there’s definitely something called “critical radius” of insulation. But I just looked back at some of that stuff and I had it reversed. That is, if you have a pipe and start adding thin slices of insulation, the heat transfer rate will initially **increase*** (more heat losses) until you reach that critical radius. Beyond that… Read more »

After shopping all day for hot tubs… I went back to read more on the theory of heat transfer on pipes and that critical radius. The equation for the critical radius is r = k / h, where r is the critical radius, k is insulation thermal conductivity and h is convection heat transfer coefficient to “ambiant”. It turns out that when you plug in typical numbers into k & h, you get a critical radius of 10 mm!! lol. Definitely not at play here! At least this exercise will have forced me to review my knowledge… but not helped… Read more »

I was looking at the Artesian Antigua from Factory Hot Tubs in Oakville.
From the website, I thought that Artesian hot tubs have full foam insulation. The lady at the store said that it’s foam insulation(I believe she said 3″) is only around the shell, and then they have a reflective barrier. I’m confused…help please.

I am completely embarrassed. I went to Factory Hot Tubs in Oakville yesterday an under high pressure sales, put a $5000 down payment on an Antigua. I kept saying I wanted to sleep on it but within an hour, he brought the price down from $18,000 to $13,000. How could one refuse. He said it was the last day of their Truckload sale, which included a ton of freebies (I can email you a screenshot of their “Sale” ad)., 1 of which is”Upgraded Glacier Insulation $499 value”. I now realize I’ve been duped. From their website, it says it fully… Read more »

Artesian spas have options of full foam which costs more, or 3 “inches on the shell for hotter climates. We at factory hot tubs always order full foam for our cold Canadian climate. It really works.

Hi Chris, this is a great website with a lot of useful information. I’m from the Netherlands and I have some question related to insulation. Last year I owned a locally build Perimeter insulated spa called Silverspas (former USA Heaven spas). It’s a great build tub, hand rolled fiberglas tub, full of waterway parts, extremely powerful, only using one 2,5ph pump, strong 110 watts filtration and very energy efficient. They are using multilayers of insolation, not comparable with Arctic. Down side was the old tub design which didn’t suits my wives body very well, so we made use of their… Read more »

Great piece of information on insulation systems. Will definitely read more of your articles to gain insights on hot tubs. Thanks.

Thanks mate! I’ll check that out

Great Post! Thanks for sharing the insulation systems properly.

I was looking at the MAAX brands esp. VIta Spa and it looks like they have stopped doing full foam and moved to a copper, recycled insulation, and then thinsulate insulation system. Have you seen these in action yet? I know that mylar has been shown to been a poor insulator but cooper is an almost perfect IR reflector past about 650nm. From the marketing it looks like they are trying to get away from VOCs.

Do you have any tips on mats and flooring for the tub to help with insulation or reduce heat loss from the base? I’ve been using a foam mat on top of “astroturf” which is a fake plastic grass, but I don’t think it’s the best. Can you help?

Would love your thoughts, please comment.x